J. Meteor. Res.   2014, Vol. 35 Issue (7): 831-848     PDF       
http://dx.doi.org/10.1007/s10483-014-1839-9
Shanghai University
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Article Information

M. M. RASHIDI, A. HOSSEINI, I. POP, S. KUMAR, N. FREIDOONIMEHR. 2014.
Comparative numerical study of single and two-phase models of nanofluid heat transfer in wavy channel
Appl. Math. Mech. -Engl. Ed., 35(7): 831-848
http://dx.doi.org/10.1007/s10483-014-1839-9

Article History

Received 2013-6-16;
in final form 2013-11-15
Comparative numerical study of single and two-phase models of nanofluid heat transfer in wavy channel
M. M. RASHIDI1, A. HOSSEINI1, I. POP2 , S. KUMAR3, N. FREIDOONIMEHR4       
1. Department of Mechanical Engineering, Faculty of Engineering, Bu-Ali Sina University, Hamedan 65178-38695, Iran;
2. Department of Mathematics, BabeçBolyai University, Cluj-Napoca 400084, Romania;
3. Department of Mathematics, National Institute of Technology, Jamshedpur 831014, Jharkhand, India;
4. Young Researchers & Elite Club, Hamedan Branch, Islamic Azad University, Hamedan 65181-15743, Iran
ABSTRACT:The main purpose of this study is to survey numerically comparison of twophase and single phase of heat transfer and flow field of copper-water nanofluid in a wavy channel. The computational fluid dynamics (CFD) prediction is used for heat transfer and flow prediction of the single phase and three different two-phase models (mixture, volume of fluid (VOF), and Eulerian). The heat transfer coefficient, temperature, and velocity distributions are investigated. The results show that the differences between the temperature field in the single phase and two-phase models are greater than those in the hydrodynamic field. Also, it is found that the heat transfer coefficient predicted by the single phase model is enhanced by increasing the volume fraction of nanoparticles for all Reynolds numbers; while for the two-phase models, when the Reynolds number is low, increasing the volume fraction of nanoparticles will enhance the heat transfer coefficient in the front and the middle of the wavy channel, but gradually decrease along the wavy channel.
Keywordsnanofluid     two-phase model     wavy channel     semi implicit method for pressure linked equation (SIMPLE) method    
1 Introduction

Since heat exchanger is one of the most used devices in engineering applications,increasing the thermal efficiency is very important. It is found that using the wavy walls can dramatically lead to better heat transfer performance of industrial transport processing. The problem of the flow in a wavy channel was first investigated by Burns and Parks[1]. They used Fourier series under the assumption of Stokes flow for stream function. Flow and heat transfer of convectional fluid in a corrugated wall channel have been studied numerically and experimentally in many works. Asako and Faghri[2] demonstrated that the heat transfer of the sinusoidal channel could be 40% larger than that of the flat plates channel under similar conditions. Rush et al.[3] experimentally studied the heat transfer performance in a sinusoidal wavy channel. Their results showed that the Reynolds number as well as the channel geometry has a direct effect on the local Nusselt number. Wang et al.[4] performed a study about finding correlation for wavy fin- and-tube heat exchangers. They examined the effect of variation of some of the heat exchanger geometric parameters. Wang and Chen[5] numerically investigated laminar forced convection flow and heat transfer for a sinusoidally channel. Their study considered the effects of the wavy geometry,the Reynolds number,and the Prandtl number on the skin friction and the Nusselt number. Fabbri[6] studied the heat transfer in a channel composed of smooth and corrugated wall under laminar flow conditions,and the heat transfer performance of the wavy channel was compared with that of the smooth wall duct. The flow and heat transfer characteristics in a three-dimensional wavy channel were studied numerically by Comini et al.[7]. Nilpueng and Wongwises[8] performed an experimental study of flow pattern and pressure drop of upward liquid single phase flow and air-water two-phase in a sinusoidal wavy channel. Chang et al.[9] investigated the Nusselt number,the pressure drop coefficient,and the thermal performance factors for two furrowed rectangular channels with transverse and skewed sinusoidal wavy walls. Assato and de Lemos[10] numerically investigated the performance of linear and nonlinear eddy viscosity models in a sinusoidal wavy channel under turbulent flow. Stone and Vanka[11] studied the heat transfer in forced convection of wavy channel consisting 14 waves. They performed time dependent simulations for several Reynolds numbers. Their results showed that at low Reynolds numbers,the flow is steady in the complete channel,while as the Reynolds number increases,the flow becomes unsteady.

Low thermal conductivity of conventional base fluids such as water,air,eTc.,has caused researchers to consider nanotechnology to enhance the performance of heat exchangers. Con- vective heat transfer can be improved by addition of metal or metal/oxide solid particles to base fluids. Choi[12] probably was the first person who called nanofluid. Maxwell[13, 14] has focused on enhanced thermal conductivity of nanofluids and has observed that thermal conductivity ofnanofluid mixture improves with the increase in the volume fraction of nanoparticles. Lee et al.[15] determined the thermal conductivity of water and ethylene glycol containing alumina and copper oxide nanoparticles. Their experimental results demonstrated that the thermal conduc- tivity of ethylene glycol based nanofluid was always higher than that of water base nanofluids. Masuda et al.[16] observed almost 30% increase in the thermal conductivity of nanofluid in comparison with base fluid. Some other researchers have attempted to determine the thermal conductivity of nanofluids[17, 18, 19, 20]. Williams et al.[21] found that Al3O3 and ZrO2 nanoparticles in water can increase the heat transfer coefficient under turbulent flow. Xuan and Li[22] ex- perimentally showed flow and heat transfer performance for CuO-water nanofluid in a straight tube under constant heat flux at the wall. Their results demonstrated the enhancement of heat transfer up to 35% nanofluid under turbulent flow. Heris et al.[23, 24] experimentally investigated the convective heat transfer of nanofluid in annular tube under a constant wall temperature boundary condition. The obtained results showed that the heat transfer and Peclet number increase by addition of nanoparticles to base fluid. Forced convection flow of nanofluid in a double tube heat exchanger has been studied by Demir et al.[25]. They presented the effect of the volume fraction of nanoparticles and the Reynolds number on flow and heat transfer characteristics. Ahmed et al.[26] numerically studied the heat transfer and pressure drop char- acteristics of copper-water nanofluid flow isothermally heated corrugated channel. The effect of copper-water nanofluid through two isothermally heated parallel plates under laminar flow has been studied by Santra et al.[27]. Their study has been conducted considering the fluid as Newtonian as well as non-Newtonian for several Reynolds numbers. They observed that the rate of heat transfer increases with the increase in flow as well as the increase in the solid volume fraction of nanofluid. Heidary and Kermani[28] numerically studied heat transfer and flow field in a wavy channel with nanofluid. The effects of the Reynolds number,the volume fraction of nanoparticles,and the wave amplitude were investigated on the local and average Nusselt num- ber and the skin fraction coefficient. In many lectures,nanofluid was aften assumed to be single phase,while other articles have used the two-phase approach[29, 30]. Akbari et al.[31] compared single phase and two-phase models for mixed convection of nanofluid in a horizontal tube under uniform heat flux. Their results demonstrated that single and two-phase models predict almost identical hydrodynamic fields,while these models are very different in thermal fields. Compar- ing the single phase and two-phase models (mixture and Eulerian) for the forced convection in a horizontal tube was presented by Lotfi et al.[32]. They observed that the single phase model and the two-phase Eulerian model underestimate the Nusselt number. Boungiorno[33] was the first one who investigated physical phenomena in the heat transfer of nanofluid. He showed seven slip mechanisms that occur between nanoparticles and base fluid that are inertia,Brownian diffusion,thermophoresis,diffusiophoresis,magnus effect,fluid drainage,and acceleration of gravity. Nanofluid can be also applied in several engineering problems for different conditions and geometries. Rashidi et al.[34] studied the second law of thermodynamics analysis applied to a magnehydrodynamic (MHD) incompressible nanofluid flowing over a porous rotating disk. Rashidi and Erfani[35] investigated the nano boundary-layer flows over streTching surfaces with Navier boundary condition analytically using the differential transform method (DTM)-Pad´e technique that is a combination of the DTM and the Pad´e approximation. Some researchers worked on applications of other analytical methods for simulations of nanofluid flows[36].

The present paper presents the first systematic comparison of computational fluid dynamics (CFD) prediction of forced convection of copper-water nanofluid by the single phase and three different two-phase models (volume of fluid (VOF),mixture,and Eulerian) in the wavy channel. Since there is no experimental data in this case (for wavy channel),in order to illustrate the accuracy of the numerical methods,a horizontal tube is simulated under the constant wall temperature condition,in which the two-phase and the single phase models are compared with the experimental results[24]. Also,the Nusselt number predicted by the single phase for the nanofluid flow in the wavy channel is compared with the published numerical data[28],and thefully developed length for base fluid is simulated and compared with the published data[27, 37]. 2 Model description and numerical method

Forced convection of nanofluid consisting of copper-water in a wavy channel with the opening height 2H and the length L (L=200H) is considered (see Fig. 1). The width of the duct is very large compared to the height. The wavy wall has a constant temperature Tw,and the input nanofluid temperature is Tc (Tc < Tw).

Fig. 1 Problem geometry and grid configuration.

The nanofluid is incompressible,and the flow is laminar. The nanoparticles are assumed to have a uniform shape and size. The wavy wall profile is defined by

where Ls 6x6Le,Ls =3H,and Le=15H (Ls and Le are the length of the start and the end point of the wavy wall channel,respectively). The nanofluid properties for the single phase and differential equation for three different two-phase models are presented in the following section.

2.1 Physical properties of nanofluid for single phase

Since it is not clear which correlation of nanofluid properties gives valid results,the most difficult problem in the nanofluid simulation is the calculation of thermophysical properties. Khanafer and Vafai[38] presented a critical synthesis of the variants for the thermophysical properties of nanofluids. The physical property of pure fluid (water) and nanoparticles (copper) are given in Table 1. In this paper,the following equations are determined for Cu-water nanofluid thermophysical properties.

Table 1. Properties of water and copper at 298.15K

The effective density can be calculated as follows[39]:

The effective specific heat can be determined as follows[37]:

The effective viscosity can be evaluated by the Magia method[40],

The effective thermal conductivity can be computed as follows[41]:

The governing equations for a steady flow are

2.2 Two-phase models 2.2.1 VOF

The VOF model can model immiscible fluid by solving a single set of momentum equations for all the phase and tracking the volume fraction all over domain by solving a continuity equation for secondary phases. The total summation of the volume fractions is equal to unity. The mass conservation is calculated as

It is known that and all properties are determined like . In the VOF method,the conservation of momentum and energy equations are Eqs. (6) and (7).

2.2.2 Mixture

The mixture model can solve the momentum,continuity,and energy equations for the mixture and the volume fraction equation for the secondary phases. This model uses some correlation to determine the relative velocity between phases.

The conservation of mass is

The conservation of momentum is

where Here,Vdr,k is the drift velocity for secondary phase and defined as

The conservation of energy is

The volume fraction is defined as

where the velocity of a secondary phase is Vp,and the velocity of primary phase is Vf ,so that The drift velocity is given as The relative velocity Vpf proposed by Manninen et al.[42] is determined from while the drag function fdrag proposed by Schiller and Naumann[43] is calculated as where

2.2.3 Eulerian

The Eulerian model is one of the most complex two-phase models that there are various coupling between phases. In this method,separated momentum,continuity,and energy equa- tions are used for different phases while the pressure is shared by all the phases. The volume of each phase is determined by integrating its volume fraction through the domain.

The conservation of mass is

where

in which q indicates the phase.

The conservation of momentum (qth phase) is

Here, measures the interaction forces between phases Spq = , where fdrag indicates the drag friction,which is determined according to Schiller and Naumann[43] given by (18). The lift force is calculated from Drew and Lahey[44] equation as

The conservation of energy is where

and Nup is calculated from the model proposed by Ranz and Marshal[45] as

where

2.3 Numerical method and grid independency

The set of nonlinear equations (mass,momentum,and energy) has been discretized by a control volume approach. The semi implicit method for pressure linked equations (SIMPLE) was used for pressure and velocity coupling[46]. In order to check the accuracy of the results, grid independency tests are done separately for each of four models. Many combinations of node number in the X-direction (240,330,460,740) and in the Y -direction (40,50,70,80) are tested. Since the temperature gradient is large near the wall,the grid is finer close to the wall in all the cases. Figure 2 shows the heat transfer coefficient for four combinations of nod number. It can be seen that changing the grid number in both directions does not affect the results.

Fig. 2 Grid independency test.
3 Result and discussion 3.1 Validation

Since there is no accessible experimental results or two-phase models data in the wavy chan- nel configuration,the validity and the accuracy of the applied numerical method are investigated through simulating the horizontal tube with the constant wall temperature,where experimen- tal results are available[24]. Figure 3 depicts the CFD predictions of nanofluid average heat

Fig. 3 Average convective heat transfer coefficient in horizontal tube.
transfer coefficient for each of the four models and experimental results. There exists a good coincidence for two-phase models between results calculated from this study and experimental results. Also,the Nusselt number for nanofluid in the wavy channel predicted by the single phase in two volume fractions has been compared with the results presented by Heydari and Kermani[28]. It can be seen in Fig. 4 that there is a good agreement between them. The small differences between corresponding results due to different effective viscosity and conductivity of nanofluid equations are in an acceptable range of numerical methods. The fully developed
Fig. 4 Comparison of Nusselt number for nanofluid in wavy channel.
length for the base fluid is simulated and compared with the results given by Santra et al.[27] and Durst et al.[37]. The comparisons are summarized in Table 2. According to Fig. 3 and Fig. 4 and Table 2,it can be seen that the obtained results are very close to the previous results.
Table 2. Fully developed length for clear fluid (φ=0) for different Reynolds numbers

3.2 Application of model

In order to compare the predictions of the single phase and two phase models,forced convec- tion of Cu-water nanofluid in a wavy channel is investigated. Figure 5 depicts the average heat transfer coefficient in the wavy channel for various Reynolds numbers. The results show the average heat transfer coefficients by two predictions,which are significantly larger than that of the single phase. In the single phase model,we have only a virtual fluid with different physical properties,but two-phase models include the interaction between different phases. If the irreg- ular motion of the particles (Browning motion) increases,this interaction will be raised up and the effect of including the interaction in simulation will be more obvious. In the wavy channel, the Browning motion of the particles will increase due to the effect of distributions that the wavy walls induce in the flow. Also,in the wavy channel,some vortexes have been appearing that amplifies the Browning motion. Therefore,the effect of including the interaction will be greater. We can conclude that such a great difference between two-phase and single phase models in the wavy channel is due to more irregular motion of the nanoparticles. In this study, the heat transfer coefficient prediction by the single phase is lower than that of the two-phase model,while the single phase results are in good agreement with other literatures,although they only considered the single phase (see Fig. 4). Considering two-phase models,the low pre- diction of heat transfer coefficient by the single phase model is reported in Refs. [30, 31, 47, 48]. The Eulerian model has underestimated the heat transfer coefficient among the other two phase models. Lotfi et al.[32] obtained the similar results about the Eulerian model in a horizontal tube.

Fig. 5 Average of heat transfer coefficient in wavy channel (φ=0.1).

Figure 6 demonstrates the changes of convective heat transfer coefficient with the increase in the Reynolds number along the wavy wall. Table 3 shows the numerical value of the average heat transfer coefficient of single phase and three different two-phase models with different Reynolds numbers (only along the wavy wall). It is obvious that the average heat transfer coefficient predicted by the single phase model is higher than the two-phase model prediction. In other words,the single phase model is more sensitive to the increase in the velocity than two-phase models.

Fig. 6 Heat transfer coefficient (φ=0.1).
Table 3. Average heat transfer coefficient at low and high Reynolds numbers (φ=0.1)

Figure 7 shows the heat transfer coefficient predicted by the single phase and three different two-phase models during the wavy wall. It is found that the heat transfer coefficient increases as

Fig. 7 Heat transfer coefficient (φ=0.1).
the Reynolds number increases. It also can be noted that the heat transfer coefficient predicted by the single phase is far less than two-phase models as explained above.

The variations of the skin friction coefficient along the wavy wall are shown in Fig. 8. It is seen that the predictions of different two-phase models are smaller than the single phase model. The VOF model prediction has more volatility compared with two other phase models,while the mixture and Eulerian models are almost the same. All models show that the skin friction coefficient increases when the Reynolds number increases.

Fig. 8 Skin friction coefficient (φ=0.1).

Figure 9 shows the changes of heat transfor coefficient along the wavy channel for low Reynolds numbers in two-phase models. Fig. 10Fig. 11Fig. 12Fig. 13 depict variation of heat transfer coeffi- cient along the wavy wall for different values of the volume fraction of nanoparticles. It is seen that at the beginning of the wavy channel,the heat transfer coefficient increases by increasing volume fractions in all models for all Reynolds numbers. Just for two-phase models and low Reynolds numbers,when the volume fraction of nanoparticles increases,the heat transfer co- efficient is enhanced in the front and the middle of the wavy channel,but gradually decreases along the wavy channel (Figs. 11(a),12(a),and 13(a)). For example,at the beginning of the wavy channel,the heat transfer coefficient for 3 percent of volume fraction is greater than the 2 percent one; while at the end of the wavy channel,the heat transfer coefficient in 3 percent of volume fraction is lower than the 2 percent one,as illustrated schematically in Fig. 9. This trend is also observed in the horizontal tube which is shown in Fig. 14. In fact,Fig. 14 is a con- firmation for changing trends of Figs. 10-13,i.e.,changing trends for all the two-phase models are the same.

Fig. 9 Schematically changes of heat transfer coefficient along wavy channel in low Reynolds numbers in two-phase models.
Fig. 10 Effect of nanoparticles on heat transfer coefficient for single phase.
Fig. 11 Effect of nanoparticles on heat transfer coefficient for mixture model.
Fig. 12 Effect of nanoparticles on heat transfer coefficient for VOF model.
Fig. 13 Effect of nanoparticles on heat transfer coefficient for Eulerian model.
Fig. 14 Trend of heat transfer coefficient in horizontal tube and effect of volume fraction for twophase models.

Fig. 15 and Fig. 16 show the velocity and temperature distributions along the wavy channel for a given Reynolds number and a volume fraction. As shown in Fig. 15,the velocity contours predicted by the single phase and two-phase models are different. Also,there is a vortex that is formed within the cavity portion of the wavy,as seen in the enlarge part. In Fig. 16,the temperature contours predicted by two-phase models are essentially the same,but contrary to the results showed in Fig. 15,the differences from the temperature contour predicted by the single phase are important. For example,the temperature distribution at the center of the duct in the single phase model is not well simulated,while the predictions of all the two-phase models depict the isotherm contours at the center of the wavy channel well. The similar conclusions about the velocity and temperature profiles in a horizontal tube were reported by Akbari et al.[31].

Fig. 15 Velocity contours at wavy channel (Re=250 and φ=0.1).
Fig. 16 Temperature contours at wavy channel (Re=250 and φ=0.1).
4 Conclusions

The laminar forced convection flow and heat transfer of Cu-water nanofluid for a wavy channel are investigated numerically. The single phase and three different two-phase models predictions (Eulerian,mixture,and VOF) are studied,and their results are compared. The two-phase models are more realistic than the single phase model for simulation of nanofluid. Two-phase models consider the interaction between phases,while in the single phase model,we have only a virtual fluid with different physical properties. The numerical results are validated against published articles data,in order to evaluate the accuracy of this study. The highlights of this investigation are listed below:

(i) The heat transfer coefficient predicted by two-phase models is larger than that of the single phase prediction.

(ii) In this case,the Eulerian model has underestimated the heat transfer coefficient among the other two-phase models.

(iii) The difference between the single and two-phase models predictions is significant in the temperature field,while there is little difference in the hydrodynamic field.

(iv) The friction coefficient predicted by the single phase is larger than that of the two-phase models.

(v) The heat transfer coefficient predicted by the single phase increases with the increase in the volume fraction of nanoparticles for all Reynolds numbers,while for two-phase models and low Reynolds numbers,when increasing the volume fraction of nanoparticles,the heat transfer coefficient enhances in the front and the middle of the wavy channel,but gradually decreases along the wavy channel.

Acknowledgments The authors are very grateful to the anonymous referees for carefully reading the paper and for their constructive comments and suggestions which have improved the paper.

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