Abstract: By comparison of the characteristics of existing models for long fatigue crack propagation rates, a new model, called the generalized passivation-lancet model for long fatigue crack propagation rates (GPLFCPR), and a general formula for characterizing the process of crack growth rates are proposed based on the passivation-lancet theory. The GPLFCPR model overcomes disadvantages of the existing models and can describe the rules of the entire fatigue crack growth process from the cracking threshold to the critical fracturing point effectively with explicit physical meaning. It also reflects the influence of material characteristics, such as strength parameters, fracture parameters and heat treatment. Experimental results obtained by testing LZ50 steel, AlZnMgCu0.5, 0.5Cr0.5Mo0.25V steel, etc., show good consistency with the new model. The GPLFCPR model is valuable in theoretical research and practical applications.

Key words: long fatigue crack, threshold, cyclic stress ratio, fracture roughness, propagation model